Case Study
Optimizing Production Time in Consumer Goods Manufacturing

Overview

A leading consumer goods manufacturer struggled with production delays due to inefficient workflows and frequent machine downtime. By implementing advanced technologies, including AI-driven production planning and IoT-enabled machinery monitoring, the company significantly reduced production time and enhanced operational efficiency.

Challenges

  • Frequent Downtime: Unplanned machinery breakdowns disrupted production schedules.
  • Inefficient Workflow: Manual scheduling led to bottlenecks and resource misallocation.
  • Rising Demand: Growing customer expectations for faster delivery times increased pressure on production cycles.

Solutions

  1. AI-Powered Production Scheduling: Automated planning optimized resource allocation and streamlined workflows.
  2. IoT-Based Predictive Maintenance: Sensors monitored machinery in real-time, predicting and preventing failures before they occurred.
  3. Data-Driven Analytics: Real-time data provided actionable insights to identify and eliminate production inefficiencies.
  4. Lean Manufacturing Practices: Implementing lean principles reduced waste and enhanced production speed.

Results

  • Reduced Downtime: Predictive maintenance cut unplanned machine downtime by 30%.
  • Faster Production Cycles: AI-driven scheduling improved production speed by 20%.
  • Improved Output: Efficient processes increased overall production capacity by 15%.
  • Cost Savings: Optimized workflows reduced operational costs by 18%.

Conclusion

Through the integration of smart technologies and lean practices, the manufacturer transformed its production processes, achieving faster turnaround times and meeting increasing market demands. This case highlights the importance of leveraging technology to optimize production time in the consumer goods sector.

Frequently Asked Questions

ERP software is a business management solution that connects your finance, HR, inventory, sales, operations, and other processes into one system. Businesses need ERP to improve accuracy, reduce manual work, and get real-time visibility for faster decision-making.

The best ERP software company is one that understands your industry, offers customizable modules, provides reliable support, and ensures smooth implementation. Presence 360 is trusted because it delivers simple, fast, and scalable ERP solutions tailored to real business needs.

Choose an ERP based on:
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A demo and consultation can help you decide faster.

ERP pricing varies based on the number of users, modules needed, implementation time, and support level. Small businesses may start with essential modules, while growing companies choose advanced workflows and automation.

ERP implementation usually takes 1-12 weeks, depending on business size, data migration, customization, and process complexity. A well-planned onboarding ensures faster go-live.

Common ERP modules include:
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Presence 360 can customize modules as per your process flow.

Yes. Modern ERP systems like Presence 360 offer full customization so you can match workflows, roles, approvals, reports, and dashboards to your business.

Absolutely. SMBs gain the most value because ERP reduces manual work, avoids errors, improves productivity, and supports growth with fewer resources.

ERP systems use role-based access, encryption, activity logs, and secure data management to protect your business information. Regular updates and backups keep your data safe.

Yes. A good ERP software company provides API-based integrations for CRM, payment gateways, accounting tools, HR systems, and more.

Yes. Presence 360 provides end-to-end support, including training, onboarding, updates, and ongoing assistance to ensure smooth daily operations.

ERP gives real-time visibility into your business - sales, inventory, finance, HR, and operations. This helps you make faster, data-driven decisions with accurate reports and dashboards.

Industries that commonly use ERP include:
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Presence 360 adapts easily across industries.

Accounting software manages only financial entries. ERP manages every business process - finance, HR, inventory, sales, production, and more - giving a complete view of operations.

Yes, if you want to remove data duplication, manual entries, errors, and disconnected systems. ERP brings everything into one place for smoother, faster operations.

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